WHEELSET WHEEL
WHEELSET-WHEEL
  • 1. Raw materials:

    According to client requirements for crane wheel, proper raw material will be prepared.

  • 2. Steel testing:

    Before production, chemical composition & chemical composition of raw materials is carried out.

  • 3. Steel marking and blanking:

    Raw material is cut into certain sizes and weights accordingly.

  • 4. Heating (including tempering):

    Raw materials is heated with temperature necessary.

  • 5. Forging:

    With complete forging equipment, material temperature and forging process is monitored in real time.

  • 6. Forging inspection:

    Preliminary inspection for forging blanks–mainly appearance and size inspection. Defects like cracks are not allowed. Margin of blanks is qualified.

  • 7. Heat preservation and normalizing after forging:

    Refining crystal grains, uniform organization, and eliminate internal stress. Improve defects: widmanstatten, coarse grains and other overheating defects and banded structure. Prepare for the final heat treatment.

  • 8. Rough machining:

    Rough machining with finishing allowance.

9. Final Heat treatment:

Normalizing, quenching and tempering, quenching–Comprehensive process to improve internal structure and mechanical properties.

Heating forging to a certain temperature, holding for certain time, cooling down at predetermined speed.

This process can eliminate internal stress, prevent deformation during machining, and adjust hardness to facilitate cutting.

  • 10. Finishing machining:

    By CNC machining center, dimensional accuracy and smoothness of the products are fully achieved according to production drawing.

  • 11. Product appearance inspection:

    Carry out Ultrasonic flaw detection (UT), Magnetic particle flaw detection (MT), Hardness inspection, and Carburization inspection.

  • 12. Mechanical performance test:

    Mechanical properties of forgings–yield, tensile, impact, and metal equivalence tests.

  • 13. Surface treatment and packaging:

    After quality inspection, anti-rust spray paint will be applied before packing and shipment.

  • 14. Loading and delivery:

    With proper package for shipping, finished products are ready for shipping in warehouse.

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